Prepare Printing Chamber

This chapter describes how to prepare the CERES printing chamber before a printing session.

Printing chamber

The CERES printing chamber consists of the following parts:

Base plate

Aluminum base plate with build-in locking and positioning mechanism

Cell Body

Teflon part provided with a rigid anodized aluminum ring at the bottom

Clamping Ring

Teflon part fitted with gold terminals to the chamber, a jumper connector and, a lemo plug to the XY stage sled

Counter Electrode

Graphite L shaped ring

Working Electrodes

The working electrode is composed by two graphite pieces: a connecting ring and base. The latter comes in 2 different dimension to accommodate different substrates dimension (15 mm x 15 mm or 25 mm x 25 mm)

Reference electrode

Teflon ring fitted with a inlayed Ag/AgCl wire

Substrate holders

Two teflon parts with differently sized cuts to fit different substrates dimension (15 mm x 15 mm or 25 mm x 25 mm)

Teflon spring

Telfon part shaped like a truncated cone

Sample exchange tool

Two custom sample exchange tools to be used with different substrates dimension (15 mm x 15 mm or 25 mm x 25 mm)

Sealing o-rings

A FKM 70 55.0x1.5 and a FKM 70 46.0x1.5 o-ring

Materials

The following materials are needed for the chamber preparation:

Working electrode

A printing substrate (15 mm x 15 mm or 25 mm x 25 mm). The image shows a substrate coated with a Ti adhesion layer and 125 nm Au on top.

Supporting electrolyte

The standard CERES supporting electrolytes can be used, or any other suitable solution.

Pasteur pipette / measuring cylinder

To measure and place/replace the supporting electrolyte into the chamber

Chemicals

To clean the working electrode (one WE cleaning example is described here).

Clean water

Deionized water could be sufficient, but Ultrapure / type I. (ASTM D1193) water (with resistivity = 18 MΩ·cm at 25 °C) is suggested

Chamber and substrate preparation

1. Assembling the chamber for printing

• Insert the teflon spring in the cell body with the taper facing up

• Add the desired substrate holder making sure that it is free to rotate

• Add the desired working electrode base with the flat surface facing down

• Slide the working electrode connecting ring on the reference electrode making sure that the graphite of the connecting ring is slightly below the teflon of the reference and insert the assembly in the chamber

• Add the counter electrode

• Position the two o-rings on top of the chamber as shown making sure that the top surfaces of the graphite rings are not obstructed

• Screw the clamping ring on top of the chamber making sure that the reference electrode connector is positioned on the right side of the cable tension relief block and flettened on the clamping ring as shown

Note

The reference ring is free to rotate while screwing the clamping ring Make sure the cell is thightly screwed so that o-ring are being compressed

• Slide the assembled chamber in the base plate as shown (connector on the external side of the plate) and engage the locking mechanism

• Place the base plate with the chamber in the XY stage sled and connect the lemo plug

• Apply the appropriate deposition potential
• Fill up the chamber with approx. 12 ml of the supporting electrolyte
• The liquid level should be 1 to 2 mm higher than the counter electrode. Be aware of evaporation for prints of many hours.

2. Substrate Preparation

This chapter is an example protocol for cleaning a gold substrate. Other substrate materials can be used and they may require their own substrate cleaning processes.

• Take one of the previously diced gold coated wafer pieces with a tweezer from the wafer holder

• Rinse with acetone from a wash bottle (to remove the protective photoresist and to dissolve the majority of the organic contaminations from the surface)

• Place inside a beaker of acetone and sonicate it for ten minutes

• Rinse the substrate with isopropanol from a wash bottle
• Place inside a beaker of isopropanol and sonicate it for ten minutes
• Rinse the substrate with deionized water (ultrapure water is recommended)
• Place inside a beaker of deionized water and sonicate it for ten minutes
• Rinse with deionized water (ultrapure water is recommended)

3. Substrate Loading

Substrates can be inserted or swapped without the need to disassemble the chamber or, remove/disconnect it from the CERES system.

• To remove a substrate using the sample exchange tool press and rotate the substrate holder counterclockwise. Using a pair of tweezers remove the substrate from the chamber
• To insert a substrate place it in alignment with the holder (make sure the holder is in the release position: fully rotated counterclockwise) and press and rotate with the tool clockwise. The substrate corners should be directly below the graphite lobes of the working electrode base.

Note

This operation can be performed with the supporting electrolyte in the chamber and the deposition potential applied

4. Chamber cleaning procedures

During a printing session, the supporting electrolyte should be replaced every 24 hours, however it’s possible to simply remove the used supporting electrolyte with a pipette and refill the cell with fresh electrolyte.

At the end of a printing session, the cell should be emptied, disconnected and removed from the CERES system.

If the successive printing session is planned with the same supporting electrolyte, it is sufficient to disassemble the cell and rinse all the parts with deionized water.

In case a change in supporting electrolyte is planned, all part of the cell with the exception of the clamping ring, the reference electrode and the o-rings should be rinsed in water then isopropanol and finally left soaking in deionized water overnight. The clamping ring, the reference electrode and the o-rings should only be rinsed with deionized water.

Note

• Between two printing sessions, avoid exposing the reference electrode to substances that could affect the electrochemical characteristics of the materials. If possible rinse the reference electrode after use and store in a clean, dry and dark environment. If necessary the Ag wire can be stripped clean and re-chlorinated.
• Do not heat or stress the parts. Teflon could deform.
• Do not use strong organic solvent on the clamping ring. Resin may dissolve, exposing the contact to the cell.
• Carbon flakes could form when the graphite parts are wiped. Sonication in successive fresh deionized water baths is recommended until the water stays clean.